ແຜ່ນໂລຫະແຜ່ນ

Descripຄຳ

Sheet metal fabricaຄຳ is the process of forming and producing parts from a metal sheet. Sheet metal fabricaຄຳ processes produce highly durable components well-suited for both funcຄຳal prototypes and end-use producຄຳ. Our custom sheet metal services offer a cost-effective and on-demand soluຄຳ for your manufacturing needs. Fabricaຄຳ services range from low-volume prototyping to high-volume producຄຳ runs with significant cost savings.

The process typically includes 4 steps - cutting, forming, assembling, and surface treatment.

-Cutting Process

We offer various cutting opຄຳs with thickness ranged from 1mm to 150mm, this includes oxygen cutting with a maximum thickness capacity of 150mm for carbon steel. We also offer plasma cutting, laser cutting, water jet cutting, wire cutting, shearing, and/or die-cutting, we may also use punching for holes. Laser cutting is the preferred opຄຳ for cutting sheets, it’s speed and precision guarantees spectacular results. With thicker materials, plasma cutting may be favorable for it’s speed. This method is normally used when the material thickness is over 10mm.

-ການສ້າງຂະບວນການ

The forming process typically includes bending, hydraulic press forming with die, punching, and milling. The nature of the parts’ design determines the method used. Deburring is an essential procedure before welding and assembling.

-ການເຕົ້າໂຮມ

For sheet metal fabricaຄຳ, the main process of assembling is welding. Fixtures need to be pre-designed and made to ensure a product with no distorຄຳ after welding. Some areas require milling after assembling. A set of test gauges are pre-developed for quality inspecຄຳ,ensuring the complete funcຄຳality of the product.

-ການຮັກສາພື້ນຜິວ

The normal surface treatment process for sheet metal fabricaຄຳ products include electrophoresis (KTL), powder coating, painting, and zinc plating. For large products like chassis, painting is widely used whereas for middle size parts, the KTL process is preferred. 

ສຳ ລັບການຮັກສາພື້ນຜິວທັງ ໝົດ, ພວກເຮົາສະ ເໜີ ການທົດສອບຄວາມເຄືອບ, ຄວາມ ໜາ, ແລະການກວດ ໝອກ ເກືອຫຼື, ການທົດສອບອື່ນໆທີ່ຈະ ດຳ ເນີນຕາມການຮ້ອງຂໍ.

Anodizing ສາມາດໃຊ້ໄດ້ກັບວັດສະດຸອະລູມິນຽມ.

Technical Specificaຄຳs

-ວັດສະດຸ

Mild steel, stainless steel, copper, brass, aluminum, and alloy steel.

-ຄວາມສາມາດຂອງເຄື່ອງຈັກ

1,200 ton hydraulic press machine, 800 ton stamping machine, material cutting thickness up to 150mm for oxygen cutting, 60mm for plasma cutting, and 25mm for laser cutting. Maximum part size: 2,000*1,500mm

-Other specificaຄຳs

Capable in designing and developing necessary tools for sheet metal fabricaຄຳ including forming dies, fixtures for welding, and test gauges for mass producຄຳ QC. CMM is available for sample dimensional inspecຄຳ. Surface treatment includes KTL, powder coating, painting (Walspar), and zinc plating. PPAP documents are available upon request.

Advantages

-Rich Experience

More than 20 years of experience in sheet metal fabricaຄຳ products development and producຄຳ, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.

-Turnaround ໄວ

Generally, we provide a quotaຄຳ within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell can provide fast prototypes in just 2 weeks for simple projects.

-Comprehensive Soluຄຳ Provider

Auwell provides comprehensive services for sheet metal fabricaຄຳ projects starting from designing,through prototyping,tooling/fixture development, sampling, mass producຄຳ, and to logistic and post-sale support.

-ນະໂຍບາຍທີ່ເຂັ້ມແຂງ QC

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspecຄຳ. 

ວັດສະດຸ certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before producຄຳ, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specificaຄຳs.

-ໄລຍະການຈ່າຍແບບຍືດຫຍຸ່ນ

Tooling payments need to be pre-paid. For mass producຄຳ, we offer flexible payment terms, reasonable credit terms will be given, the client only pays when they are happy with the product they received. For long-term projects, we offer call-off inventory services for fast delivery requirements.

Applicaຄຳs

Sheet metal fabricaຄຳ products have widely been used in almost all industrial sectors including: 

-Aerospace and defense

-Automotive

-ເຄື່ອງຈັກກະສິ ກຳ

-Energy

-ເອເລັກໂຕຣນິກ

-Construcຄຳ

-Transportaຄຳ

-ອຸດສາຫະ ກຳ

-Consumer Products

The following catalogues of sheet metal fabricaຄຳ products are the ones which Auwell has produced and supplied to our distinguished worldwide clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstrating our manufacturing capability purpose only.

Auto OEM Parts

ພາທະນາຍຄວາມ Torsion ສາມາດປັບໄດ້

Agriculture OEM Parts

Mirror Bracket

Expending Barrier Sets

Crash Protecຄຳ Guards;

Gutter Bracket and Leaf Filter

ຕູ້ທໍ່

Power Cabinet Switch

ສ່ວນອາໄຫຼ່ຂອງເສື້ອຜ້າ

Wheelie Bin Axle

Furniture Parts